Flight Safety Information March 29, 2010 - No. 062 In This Issue Jet passengers safe after emergency landing Qantas bosses accused of safety breach Boeing completes crucial wing-bending test on 787 EU Makes Push for Real-Time Flight Data FAA clears 747-8 for 747-400-sized runways and taxiways EMS Crash Investigation Continues ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Jet passengers safe after emergency landing ALBUQUERQUE, N.M. (AP) - A Delta jetliner carrying 140 passengers made a safe emergency landing amid concerns over its landing gear. Albuquerque International Sunport officials say Delta flight 1022 had just taken off for Atlanta on Sunday when the crew noticed a light indicating a problem with the landing gear. Airport officials say the plane circled Albuquerque for about an hour to burn off fuel before the emergency landing. The plane touched down and the landing gear engaged without incident. Emergency crews were at the ready in case of a hard landing. The passengers traveled back to Atlanta on aother aircraft. Information from: KOB-TV, http://www.kob.com Back to Top ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Qantas bosses accused of safety breach Engineers say Qantas managers who replace them at night are taking shortcuts. Picture: Aaron Francis QANTAS engineers have called on the air safety regulator to investigate the airline for safety breaches allegedly committed by managers during a long-running industrial dispute. The Association of Professional Engineers, Scientists and Managers Australia claims Qantas managers who replace them at night are taking shortcuts, hiding engineering reports and lowering safety margins, The Australian reports. They cite the example of a Boeing 737 aircraft allowed to fly with a cracked cockpit window, increasing the risk of cabin decompression, and say there are other examples of bad engineering decisions. The union, which represents professional engineers who check Qantas faults and sign off on repairs, says the Boeing 737-800 was incorrectly cleared to fly from Sydney to Canberra and then from Canberra to Darwin and back before it was grounded. It estimates about 400 passengers were put at risk, and claims the flight breached airworthiness directives. "We believe these poor engineering decisions have occurred due to those management authorised persons having very little recent experience or day-to-day knowledge of the disciplines they are servicing, or the aircraft type they are supporting,'' association senior industrial officer Alison Rose says in a letter to Civil Aviation Safety Authority boss John McCormick. But Qantas rejected the accusation. "We are very confident standards are being upheld and subject to regulatory engagement and approval,'' a spokeswoman said. "All our contingency arrangements are undertaken by certified engineers.'' APESMA members began the overtime ban in November. http://www.theaustralian.com.au/travel/news/qantas-bosses-accused-of-safety-breach/story-e6frg8ro-1225846709689 [http://r20.rs6.net/tn.jsp?et=1103243590794&s=6053&e=001rVTv8iwaZbaf7VN_mQTrparZNMWtWOclfsVxApP3zlOpNzK7giPTWkSiRX_qIJMcsvvGMIS1ywTl8_Vzlv9T7YeuAJD6-hh4r-Tv_IRkfxRsbq2tRZxJYYMVmahfiqFcossmOXGrMBcJF0MwPRfMpjnBjjGYkPmjC9Q0OXBjuM4i1KgpQS0xJrD9ltyuMuxr66EGTxWSe6Xs0vOVHny_egFk7I-cESsBN15T1npEzD4=] Back to Top ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Boeing completes crucial wing-bending test on 787 Boeing reported positive initial results Sunday from a test in which engineers bent the wings of a 787 Dreamliner ground test airplane until the load was more than one-and-a-half times anything the jet will experience in service. Seattle Times business Boeing Completes Ultimate-Load Wing Test on 787 K64913 In a carefully planned extreme test inside Boeing's Everett plant Sunday, engineers bent the wings of a 787 Dreamliner ground-test airplane until the load was more than one-and-a-half times anything the jet will experience in service, the company said. Boeing said "the initial results ... are positive," but that it could take several weeks of analysis before the test is declared a success. The "ultimate load" wing stress test is a dramatic milestone in the process of obtaining Federal Aviation Administration (FAA) certification so the airplane can be used for passenger flights. By the end of the test, the wing had deflected upward from the horizontal by about 25 feet, Boeing said in a statement. Engineers had decided in advance not to continue to bend the wings until breaking point, as they've done on past airplane programs. The test was performed on one of two ground-test airplanes that will never fly. The plane sits in a large framework inside the plant. Measuring devices are positioned on the Dreamliner's airframe and cables run from the structure to hanging weights that create the loads. In the ultimate load test, the cables pulled the wing slowly upward, gradually building over more than two hours toward the crucial 150 percent mark. In a similar test in January 1995, Boeing bent the wings of the 777 beyond ultimate load until they broke in an explosive burst at 154 percent of the anticipated in-service maximum load, destroying the test plane. Boeing spokeswoman Lori Gunter said Boeing this time would be satisfied with passing the 150 percent certification threshold. Unlike the 777 wings, which are traditional aluminum, the Dreamliner's wings are made of more flexible carbon-fiber-reinforced plastic and would be expected to keep bending without breakage far beyond the certification mark. "We don't intend to break" the Dreamliner's wings, Gunter said. "There is no requirement to (do so) and the loads required are quite high, so we don't intend to expose our people or equipment when it is not necessary." Back to Top ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ EU Makes Push for Real-Time Flight Data In Wake of Crashes Where 'Black Boxes' Were Lost or Hard to Locate, Regulators Hope Satellites Can Stream By DAN MICHAELS And ANDY PASZTOR Prompted by difficulties retrieving flight-data recorders after recent fatal airliner crashes, European aviation regulators want to start using satellites to transmit critical safety information about accidents. T he idea of beaming real-time safety data from jetliners to the ground gained new impetus last June, when an Air France jetliner crashed into the Atlantic Ocean en route from Rio de Janeiro to Paris, killing all 228 people on board. The Airbus A330's digital data and cockpit voice recorders, called "black boxes," still haven't been located as investigators kick off their third search effort. At a global aviation summit starting Monday in Montreal, the European Union and other European aviation organizations for the first time will call for streaming in-flight data about aircraft maneuvers and pilot commands via satellites. Representatives of EU transport commissioner Siim Kallas will press officials from other countries to support expanded use of satellite links to supplement data captured by traditional black boxes, according to one of his top deputies. The presentations before the International Civil Aviation Organization, an arm of the United Nations, will mark the first official government endorsement of such data streaming. A report prepared by a French-led group of international experts concluded that the concept of transmitting data during emergency situations "is becoming more robust and accepted." The study also found it would be cost-effective if only essential data were sent. Plans are at an early stage, with technical and economic hurdles still to be resolved. Still, aviation safety officials from the U.S., other countries and global industry groups endorse the idea in principle. "It's smart to move in that direction," said Robert Francis, former vice chairman of the U.S. National Transportation Safety Board. Andrew Sukawaty, chief executive of satellite-services provider Inmarsat PLC, said the concept is "gaining enormous momentum" and "the industry is definitely moving on this." For many years, the idea of replacing onboard "black box" data recorders with satellite feeds has been discussed and largely dismissed in aviation circles. Obstacles included the cost of high-volume data transmissions, questions of where data would be stored and privacy issues. The biggest challenge has been overcoming the lack of perceived urgency. Since the mid-1970s, missing or damaged black boxes have blocked investigators from finding the probable cause in only a small number of major airliner crashes. Out of more than 3,000 accidents involving western-built commercial aircraft, fewer than a dozen cockpit voice recorders and flight data recorders weren't found, according to records of the International Air Transport Association, a global airline trade group. And in most of those cases, enough wreckage was retrieved to piece together a crash scenario, or air-traffic control tapes and other evidence helped investigators determine what happened. The crash of Air France flight 447 was the first in many years to leave almost no trace, frustrating investigators and fueling public pressure for changes. Weeks later, when a Yemenia Airways Airbus A310 crashed in the Indian Ocean on landing in Comoros, recovery crews struggled to locate parts of its black boxes. And divers searching for wreckage of an Ethiopian Airlines Boeing 737 that crashed in the Mediterranean Sea on takeoff from Lebanon on January 25 also faced big problems recovering black-box components. Following this string of problems, proponents of satellite data transmissions say that no opportunity should be lost to help get to the bottom of even one or two especially puzzling crashes. Flights over oceans and polar regions, where radar coverage is sparse, could gain significantly from data links, advocates say. Among the only clues from the Air France crash was a series of routine maintenance updates transmitted by the plane during its final minutes, which pointed to malfunctioning airspeed indicators followed by cascading failures of flight-control computers and other onboard equipment. Some 8,000 long-haul jets currently rely on the same satellite links to inform maintenance bases about issues such as engine performance and components that need attention. Now, one leading idea for streaming safety data is to use these existing connections to transmit a burst of information during emergencies. Advocates propose programming onboard computers so that multiple problems signaling an impending crash would automatically trigger a broadcast. The download would only contain a fraction of the data recorded on today's digital black boxes. But even a few key facts that aren't routinely transmitted today-ranging from a plane's speed and heading to basic pilot activity-could prove vital in crash analysis. "Experts agree that some small enhancements to the maintenance messages already transmitted by many commercial airliners could greatly aid accident investigators," said Bill Voss, president of the Flight Safety Foundation. Heads of the Federal Aviation Administration in the U.S., the European Aviation Safety Agency and ICAO have agreed to back the initiative, according to industry officials. The U.S. and EU are currently developing highly computerized air-traffic control networks relying on satellite data links, but they will take years to develop and deploy. Industry officials want to move faster to safeguard crash data. Before industry can make firm commitments, however, "we need two or three solutions to be put on the table," according to Guenther Matschnigg, IATA's senior vice president of safety. Mr. Voss said simplicity will be vital. I hope "the industry doesn't allow the pursuit of more elaborate solutions to get in the way of some real near-term progress," he said. http://online.wsj.com/ [http://r20.rs6.net/tn.jsp?et=1103243590794&s=6053&e=001rVTv8iwaZbbt4p32dVYvQcvs8HhU5CWRLs4weae90JjtKrP0iSTxbPKijBT-a6NKTl8h1UH5X74XjUJK6N0UFfd6FiyPIBe0] Back to Top [http://r20.rs6.net/tn.jsp?et=1103243590794&s=6053&e=001rVTv8iwaZbbt4p32dVYvQcvs8HhU5CWRLs4weae90JjtKrP0iSTxbPKijBT-a6NKTl8h1UH5X74XjUJK6N0UFfd6FiyPIBe0] ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ FAA clears 747-8 for 747-400-sized runways and taxiways The US Federal Aviation Administration has cleared the Boeing 747-8 to operate at airports with parallel runway and taxiway centreline distances identical to that of its smaller predecessor, the 747-400, despite it having a greater wingspan and being slightly taller. The FAA determined that the Boeing 747-8, which is classified as an Airport Design Guidelines (ADG) category VI aircraft, can operate to the ADG V standard taxiway/runway separation distances. In a 12 March memorandum from the FAA's Airport Engineering Division, to Airports Regional Division managers, the agency said the 747-8 can operate on ADG V parallel runway and taxiway centreline distances, "as long as the tail height is within the ADG V limit" of 20.1m (66ft). At 19.5m, the 747-8's tail stands around 10cm higher than that of the 747-400, due to the extra length of the fuselage on the stretched variant. www.flightglobal.com [http://r20.rs6.net/tn.jsp?et=1103243590794&s=6053&e=001rVTv8iwaZbbZIkl7PijXf-650kMBJhP47zvr5wZkJhfkRuZb3f1yg6YhVtM_0FTkx60oq_YX2YMwRd6zcPkcgG7Ay9FZSKG6XCjWeSW10AasnVxl-ADkOw==] Back to Top ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ EMS Crash Investigation Continues Investigators from the U.S. National Transportation Safety Board (NTSB) are leading the effort to figure out what caused a Hospital Wing-operated Eurocopter AS350 to crash Thursday in Brownsville, Tenn. FAA officials and representatives from the hospital joined NTSB on Friday to assist with the inquiry, as well as personnel from the helicopter and engine manufacturers. Three people died in the crash-pilot Doug Phillips and passengers Cindy Parker and Misty Brogden. They were on a return flight after dropping off a passenger. According to reports, the helicopter went down in a wheat field and weather could have been a factor, as a line of thunderstorms was reported around the time of the accident. It is the fourth EMS helicopter crash in the past six months in the U.S. NTSB added increasing the safety of EMS flights to its list of Most Wanted Safety Improvements in 2008. http://www.aviationtoday.com/rw/topstories/EMS-Crash-Investigation-Continues_67286.html Back to Top ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Curt Lewis, P.E., CSP CURT LEWIS & ASSOCIATES, LLC